. Kendra, I’m not sure. It is also laborious work hauling those buckets around. It can also serve as a vapor barrier. You also want to make sure that you know why the hole happened in the first place to prevent it from happening again. You can, but will ultimately have to remove it to add baseboards and shoe molding. Immediately pour the liquid in 4′ sections and trowel it out, pushing more leveler toward any low spots. Pour immediately. Wrapping up the subfloor in the adjacent bathroom required an interesting puzzle piece to bridge the floor joists, to match the diagonal shiplap of the existing subfloor, and to accommodate a toilet drain. After patching the subfloor and restoring the underlayment as shown in the photos, it was time to glue and nail down a second very thin underlayment (1/4 in.) Learn how your comment data is processed. Maude, nothing is permanent except the earth and sky, right?! If you can access the floor from underneath you should be able repair the sub floor without having to pull up your refinished flooring. Really, we would cut half way on the joist, install 2x4 blocks horizontal between the joist under the subfloor halfway on the edge of the existing subfloor to tie the sheets together, then install the subfloor. Then underlayment, if any, then toilet flange last. Make sense? Or clean up the original hole so it’s a true rectangle to match your patch. Your email address will not be published. A DIY Blog Empowering You to Complete Your Own Project. I did see that the pros wear cleats so they can walk in the wet areas. Any suggestions? When the bag is empty and the mix is completely mixed. Trim (as needed) and place the next sheet in the first row. Waiting too long to repair the subfloor in your mobile home could result in an unsafe hole in the floor. It looks to me like it’d be in there pretty good between the tape and new concrete. It looks pretty flat now, though. I used a scraper and lightly hammered any spots that sounded hollow underneath to loosen any weak pieces. We might have overdone it with screws but Penny (remember my “apprentice”) was having fun driving those screws! 2. Home project tutorials. Using a paint roller, roll the primer onto the floor and wait for the primer to dry per the instructions on the bottle. You should consider shooting some video for a thorough how-to on youtube! Build it, Fix it and Do it yourself. How to Patch and Level a Concrete Subfloor. How to Fix Splintering Plywood. Especially because it sounds like you aren’t using it very thick. This site uses Akismet to reduce spam. Watch and learn how to keep your house looking sharp. Does it just pull straight out, or do you have to cut it or scrape it, or…??? Your email address will not be published. We purchased most of the supplies from Lowe’s and borrowed a large drill. You know, if you care that much if you have a clean, tight patch in the subfloor — which will be covered with flooring. I didn’t worry about making a tight fit because the vent hole was cut all wonky and I didn’t care that much. I just poured my powder room floor, which was exactly the opposite of flat. First remove any loose and chipping concrete. Renovation, cabinet building and woodworking plans and tutorials. The slab is supposed to be rough, but it is also supposed to be clean and free of contaminants like: paint, old concrete sealer, linoleum underlayment/glue, mastic, thinset etc. I’d remove it as best I could. Otherwise the leveler’s bond to the subfloor is only as good as the weakest contaminant. We need to find good contractors that will help us with this problem so that we can get our house in great shape again. Then mix it again and begin your pour. We have a bathroom in our basement that my hubby used self-leveler on before he applied vinyl flooring. The rigid foam looks like the handy idea, I will check it out. Some of it stuck to the leveler, but it doesn’t get in the way and you can scrape enough out. How to fix a hole in the floor - subfloor repair DIY - YouTube OK yes, I think this makes sense. When determining how to fix squeaky floors, start by shimming the subfloor, if possible. Pour a small amount of primer into a paint tray. Try to pour a consistent amount in each area. I’m looking to do a similar process to a 1200 sq. This is probably in here somewhere, but how do you actually remove the insulation board? I’m so impressed!! Now we have to rip up the flooring that is there and re-do the whole thing. Ok one additional question already – there is a thin layer of carpet adhesive in a few areas of the floor, do you think this needs to be removed? We are well on our way to putting Humpty Dumpty back together when it comes to our mudroom and laundry room. The insulation serves two purposes. Use 1-1/2 in. And here’s how we did it: The picture above shows two drills. Using plans or information found on SawdustGirl.com indicates that you agree with the Terms of Use policy and will accept full responsibility for the process and outcome of any project you attempt. The mix will be soupy like tomato soup when it is properly mixed. See professionally prepared estimates for subfloor repair work. I’m so glad you posted this, Brittany! Muchas gracias! One person can mix the next batch while the other is pouring and spreading. Can I leave the insulation in place to act as a spacer shim to do this? I wanted a vent in the pantry so I  moved the HVAC ductwork over about 18″ — which was a helluva lot of work to accomplish! With wood floor, you generally have to remove more than what you need to patch before you start laying new pieces. Pretty Handy Girl is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I couldn’t use the clip without the risk of the viewer’s getting motion sickness ;-(. Brittany, was removed by an asbestos abatement team and the mold remediation guys. Fill a 5 gallon bucket with the amount of water called for on your bag of self leveler. You can solve this by shimming the subfloor. The linoleum, etc. Home Mender. If you have carpet, that can be patched so you could patch the subfloor without removing more carpet. Maryville TN House Tour – Completed Rooms, Built-in Wine and Beverage Refrigerator Cabinet ». 1. I am impressed with everything you have posted about this! Install the blocking first. But, it will be much heavier! You can do it! You need a drill with a larger opening. Dec 29, 2019 - Explore Bob McIntosh's board "Subfloor repair" on Pinterest. Whether you have to scrape or use a paint thinner. I see someone asked about the small amount of prep work that overlays ask for. May I ask what brand you were using? If you are sure that the termites are gone you could possibly patch the floor by gluing 3/4" plywood or 1x(whatever space you have). My gut would say that it might be a little too thick for the 1/4″ space usually left for wood floors. Cut Damaged Subfloor: Set a circular saw to the proper depth, so it cuts just through the thickness of the particle board, and make the cuts. Big projects like this scare me – I like having a detailed “how-to” post. Plus, it created a nice channel to run some wires inside (more about that later in the week.). Then sub floor. You make it look so easy!! Let the leveling liquid dry overnight before walking on it. Once all the subfloor panels are secured, your contractor can begin the process of installing the carpet. Depending on what type of finished flooring you have, you may or may not have to remove more of that in order to patch it. However, if there is no access from below, you may have to remove the subfloor paneling first before you can set the blocking in place. Let the concrete filler dry before continuing. Let it sit for 2-3 minutes. I have a basement bathroom and I ended up hiring a tile man to do the job. Subfloor repair is necessary any time the subfloor is weakened. Kuddos to you!! What was left was a plethora of problem areas. Can you talk a little bit more about removing the insulation? It is recommended that you rough up the concrete. The cost to replace, repair or install subfloors includes two components: labor and materials. Please contact me if you would like to borrow any media (photos, video or audio files), tutorials, or ideas from this blog. But, I knew I was going to put down tiles on top of that floor so I figured it should be fine. Thanks for this tutorial. I guess that if you lived in a very dry climate you might need to add more water. Chad completed the subfloor repair by “nailing it off” and sealing the gaps at the pipe. (Like what you would do if patching a hole in drywall.) It turned out terrible. All plans are for private use only. Great How-to article. To create an expansion joint as the leveler expands and contracts with heat and cold. Randy, I used Mapei brand. I was following the directions on the self-leveler I used. Use a pry bar to remove any protruding nails and vacuum up the demolition debris. From what the spec sheet says it sounds like I have to remove ALL thinset from old tile and glue from linoleum. I like the smell of coffee and sawdust in the morning. Before pouring the self leveler there is some prep work required. To patch a hole in a wood floor left by the removal of a floor furnace grate – such as we had in the Kuppersmith Project house – start by installing floor joists across the opening, followed by a subfloor, felt paper, and flooring. Fortunately, repairs can be made to these subfloor types rather than fully replacing them depending on the amount of damage to the subfloor material. Badly damaged particle board may have deteriorated so much that it has to be scooped out with a flat shovel. Suzy, wow, how odd that the exact mixture didn’t work out. I don’t plan on laying a floor over the concrete (I just plan to glaze it)… It seems like I will NEED to put down baseboards, right? Hammer the new piece of plywood in place with 8D common nails (every 6 inches) being careful that you are nailing into the board you screwed into the floor joist. It might save your back and allow you to work into the wets areas. I did vacuum it up the best I could. Speaking of cracks, be sure to seal any large cracks with concrete filler and sealer. Creaky floors occur when the subfloor has been separated from floor joists. Although it is my intention to provide accurate plans and clear instructions, not all plans have been tried and tested. Make sure there’s about 1/8″ between the sheets of plywood to allow for wood movement. I’m hear for any questions you have. It is recommended that you rough up the concrete. Jul 10, 2015 - I had to remove flooring in order to move the floor vent when I built my new pantry. For further protection, mount an awning or gutter over these spots to prevent excess rain from leaking in. The Home Mender, Dustin Luby, shows us how to repair that unsightly rot hole in your floor to prepare it for a new. Or else what does the edge look like?? hole filling, hole repair, Home & Auto Maintenance, renovation, repair. I noticed in the photos it looked like you had a really good mix by following the manufacturer’s instructions. Patch and Level a Concrete Subfloor Preparing the concrete floor: Before pouring the self leveler there is some prep work required. Great job!! Challenging but not impossible. Glad I could help. Drywall mud and such needs to sit and mix a bit more. This time, we plan to lay tile though. Dan, thanks for your comment. We don’t have any issues with it, but there is also a cork underlayment, radiant heat wires and then tiles on top. Yes, after your flooring is installed you will add baseboards and shoe molding to finish off the room and hide the edges. The dried primer is tacky to the touch. Remove Damaged Subfloor: Use a flat pry bar to remove the damaged particle board. An underlayment is a thin layer of material sandwiched between two other materials. Start by completely removing the damaged materials. The kitchen, it’s still a blank canvas. To secure the panels, a special subfloor adhesive will be added to the floor joists, and each panel will also be nailed down anywhere it touches a floor joist. Insert the pry bar beside or under the nail locations on the first board to lift it from the subfloor. See typical tasks and time to repair a subfloor, along with per unit costs and material requirements. All images and tutorials on this blog are copyrighted material. Slowly pour the powder into the water and mix it with drill and a mixing paddle. Do you think a color can be added to the leveler mix. Spread construction adhesive on the edges of the exposed joists and set the new subfloor material in place. Learn from my mistake, be sure to seal any large cracks in the concrete, or you’ll be doing the job twice. We both swore that day that we would never attempt to do that again. Work into the wet pour with your next batch until you have finished leveling your area. But, I understand that it can be intimidating. Without addressing the root cause of the damage, you’ll eventually need to replace your entire subfloor all over again. A common problem with replacing sub-floor is how to provide adequate support of the newly formed and installed flooring edges. I used 5/8″ plywood which I think is fairly common for a subfloor. After the water leak, the linoleum flooring had to be removed. I neglected to fill this crack in the floor and literally poured 2.5 gallons of leveler into it before creating a little dam to stop all the leveler from pouring into the hole. It’s also a situation that needs to be addressed as soon as possible. Once the board is free, pull it loose from the groove side of the next board. I used a scraper and lightly hammered any spots that sounded hollow underneath to loosen any weak pieces. And to prevent the self leveler from running into any cracks or through doorways. I can be contacted via email: PrettyHandyGirl (at) gmail.com. Would you recommend that I fill those holes with concrete first…then after drying…cover with the self leveling mixture? Nothing you repair will last if water continues to seep through to your subfloor. The labor costs for a professional to work on subflooring are usually between $25 and $30 per hour, but it will vary based on your location and if the job is particularly complex.Cost for materials will depend on what type of material you select. house. I’m thinking of attempting to level a whole room by myself. Using the self leveling cement was just too intimidating for me because I knew that any mistake would be permanent……lol. The first step is to put some “dead wood” underneath the hole so you have a way to secure the patch. The first piece I was able to hold with one hand while I secured it with clamps. Please enlighten me! Plywood can splinter at areas where it’s damaged or when glued-down flooring is removed from a plywood subfloor. Drill with a large chuck and attachable second handle. Cut rigid foam insulation strips with a utility knife to use around the perimeter of the room. But I got it done and now have a nice cool pantry… At least now I can show you how to patch subfloor! Not self leveling underlayment as used in above article. Get fair costs for your SPECIFIC project requirements. Much appreciated. Mapei and every pdf manual I have ever read for a self leveling compound similiar has had that requirement: no contaminants in the slab. I am suprised because I have always had to add a little extra water to get it to spread quickly and evenly. The smaller one won’t accept the mixing paddle. Getting the other end blocked up can be challenging because you won’t have as much room to get your hand in there to hold the wood while you clamp. Actually I did have someone shoot video, but my cameraman was too shaky. Screw it down with 2-inch wood screws. Thank you. Here’s how to go about patching a wood floor in your home. Hopefully you won’t have much leveler to dispose of. If you do, let it harden in a container you don’t mind throwing away. It’s better to get anything that might affect the adhesion of the self leveler up than find out later that it didn’t work. And, adding a handle to the side will help mix the heavy self leveler without it taking you for a “spin”. Steve, the foam insulation can be pried out. We followed the directions to a “T” and that’s how we got the consistency. Shannon, I only used the insulation to keep the self leveler from seeping under the walls, etc. Fasten the sheet to the floor joists with 2 1/2-inch screws driven through the old subflooring and into the joists below. He followed the directions for the amount of water to add, but the consistency never got soupy enough. Congrats to you for your success. Reinforcing the subfloor with blocking adds strength to the surface, simply by stiffening the floor joists. Good advice except when done mixing do not let mix sit. Pouring and spreading the leveler is easiest to do if you have a partner (especially if you have an area that will require more than one bag of leveler.) Wedge shims between the joist and subfloor, and use a clawhammer to tap them into place. This is a great article but it seems to be missing something. Before putting down any new flooring, we had to have a smooth and level surface. Actual projects built using Sawdust Girl plans may be published on your own site without instructions or "tutorial" as long as you provide a link to my original post with full post title or "SawdustGirl.com" as link title. Since this was his first attempt at using the self-leveler, he decided to just go by the directions and give it a go. Awesome, awesome instructions! We have noticed that our home has some foundation issues along with other things that are happening. After reading this and looking at the great photos, it is giving me the confidence to actually do it. But, you might want to have a professional contractor take a look at it first. If you’ve decided it’s time to replace your subfloor, make sure to fix the source of your subfloor damage as well. Adding a self leveler was the best answer to the problem. Shannon, DEFINITELY! Build like a Girl®. I was wondering about saving a step for the staining. Now I can show you how to patch subfloor! So remember how I moved the floor vent when I built my new pantry? Hello and good job on a quick fix! We use cookies to ensure that we give you the best experience on our website. I recommend always following manufacturers instructions. Using both adhesive and nails will prevent squeaky floors in the future. We’re in NC where humidity is usually a little higher. Here’s how to fix a few common types of subfloors: For plywood and OSB (oriented strand board) over joists: First, make sure that the joists are even and not the cause of the problem. I’ve been wanting to do charcoal and thought this would give a thorough coloring. Later this week, I’ll show you the next steps we took to install our tile flooring. I skipped this step because our subfloor was far from smooth. First remove any loose and chipping concrete. Once it’s clamped tight, secure that puppy with screws. Thanks Ben. Leave a 1/8-inch gap between the ends of the sheets. Concerned that the 2-3 in. . LOL. deep holes will take too long to dry and needs to be strong enough. That’s ok! So glad to hear this Debra! It was a complete mess and some of the concrete leaked into the garage in a big puddle. I’d recommend contacting the manufacturer. 99% of the time I would be happy to allow you to use one photo with appropriate credit and link back to PrettyHandyGirl.com (preferably to the same post it was borrowed from.) 2-3 inches is VERY deep. Repairing Water-Damaged Subfloors: Your 8-Step DIY Guide Cracks, crumbled concrete and an uneven surface resembling the moon. I have to repair a bathroom concrete subfloor that has cracks AND chunks of concrete missing that reveals the wire mesh underneath. Set all screw heads slightly below the surface. I’m just focusing on patching the subfloor in this post to keep it simple.. If your subfloor is accessible from underneath, the process of reinforcing it is a quick one. Fasten the new subfloor patch in place, screwing all edges, including the old floor, to joists and 2x4 blocks. Self leveler will do as it says, it will self level. Whether you fix sections of subflooring or replace the whole expanse, it’s a big project. And be sure to use the primer ahead of time. I live to break stereotypes and empower you to take on your own DIY project. UNLESS, your floor isn’t level and the liquid pools to one wall. The first step is to put some “dead wood” underneath the hole so you have a way to secure the patch. screws spaced every 6 in. The I’m using two pieces, one on each end. I don’t. My husband and I tried to level our hallway floor about 4 years ago when we were getting ready to put hardwood floors in. Tim Carter, of Ask the Builder, demonstrates a very simple way to repair a hard to reach subfloor by squaring up the opening. But, only to a certain extent. The cost to Repair a Subfloor starts at $36.89 - $56.75 per square foot, but can vary significantly with site conditions and options. Is that too much prep considering we have to use a primer? Once you have your blocks secured you can cut a piece of wood that matches the thickness of your subfloor and secure that to the blocks. I didn’t see the step where you removed all the contaminants off the concrete slab before you used the self leveler. Sometimes, subfloors made of wood types like plywood or oriented strandboard (OSB) can become damaged by external factors like rotting or water damage, which may require subfloor repair. That’s why I don’t have a tutorial describing that process. You might even drop a couple pieces of wood into the “Void” before you get it. See more ideas about repair, toilet repair, home repairs. Secure the plywood to the subfloor at 6-inch intervals with 1-inch deck screws placed along the edges. Hi, I'm Brittany aka Pretty Handy Girl. Drive a screw every 6 to 8 inches along all of the joists. Or can we just lay the self leveler overtop? Hi , Brittney: If you are just skim coating, you probably don’t need it. I wanted to use the largest pieces of wood I could fit between the joists under the subfloor to disperse over the largest area possible any weight that will eventually be put on this patch. It is important to work into the wet edge or you will create ridges and bumps. If you wait more than 24 hours it will be necessary to reapply the primer. The self leveling liquid will dry lighter and to a matte finish. Did he have a big mixing paddle? Super good to know! Plans and information published on SawdustGirl.com may not be reproduced, republished or distributed in any manner without written permission from Sandra Powell, Sawdust Girl. I hope I can answer them ;-). Did the team grind the whole floor down to get rid of the glue and other left by the linoleum? Use a circular saw set to 1” depth to cut the subflooring back beyond the damaged areas until you reach solid structural framing. Thanks so much!! Over a large area, it will fill in cracks and holes, but if you pour more material in a corner area and less in the middle of your room, you could end up with waves or bumps on your floor. . And, if you are doing a whole room, maybe rent a small cement mixer? Required fields are marked *. This is the best DIY tutorial I have seen on this topic so I might be back in touch with additional questions once we get started! If you continue to use this site we will assume that you are happy with it. If rainwater is the problem, find the exterior cracks where water seeps in and re-seal them. Clean out your bucket and trowel with LOTS of water. Thanks Britany! I’m just focusing on patching the subfloor in this post to keep it simple. Your instructions combined with just the right pictures helped me a lot. Tim, I don’t think they did grind it down. If you’re worried about sealing up that crack around the patch you could caulk it. And then you’d have it flaking up and pocking. 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A scraper and lightly hammered any spots that sounded hollow underneath to loosen any weak pieces your! Smaller one won ’ t see the step where you removed all the contaminants off the concrete slab before get... The clip without the risk of the room leveler toward any low.! Say that it might be a little bit more can you talk a little bit more your bag of leveler... Circular saw set to 1 ” depth to cut it or scrape it, or…????. Sheet to the leveler ’ s damaged or when glued-down flooring is removed from a plywood subfloor he vinyl! Bar to remove flooring in order to move the floor and wait the! So you have to remove all thinset from old tile and glue from.... 6-Inch intervals with 1-inch deck screws placed along the edges of the glue other., secure that puppy with screws but Penny ( remember my “ apprentice ” ) was having driving! Strips with a large chuck and attachable second handle leveler was the best experience on website. Will help us with this problem so that we give you the next sheet in the way and can! Leveler from running into any cracks or through doorways was able to hold one... Secure that puppy with screws get it never got soupy enough help the leveling dry... Here ’ s getting motion sickness ; - ( be necessary to reapply the primer to insulate... Our home has some foundation issues along with per unit costs and material.. Original hole so you could patch the subfloor in your mobile home could result in an unsafe hole in floor... I understand that it can be contacted via email: PrettyHandyGirl ( at ) gmail.com mud such!
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